Global Leaders in Pharma Coating Innovations
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Labcoat™ Tablet Coating Systems
The Labcoat™ product line consists of multi-pan laboratory coating systems with interchangeable pans. Our fully-perforated drums with 51% open-area provide maximum air flow and high efficiency heat transfer, resulting in less utility consumption. Anti-bearding spray guns significantly decrease clogging, allowing for little or no operator intervention during the coating process, decreasing downtime. The removable air plenums are designed to direct the airflow through the tablet bed with virtually no overspray.
The complete range of Labcoat™ systems are equipped with automated controls. A colour touchscreen human machine interface (HMI) is provided for reliable operation. User-friendly controls require minimum operator training. Process recipes can be stored by the system; all process parameters can be recorded and printed. Multi-level security is provided for supervisors, maintenance personnel and operators. Comprehensive sensing and alarm systems protect process quality and provide real time data.
The Labcoat™ product line consists of multi-pan laboratory coating systems with interchangeable pans. Our fully-perforated drums with 51% open-area provide maximum air flow and high efficiency heat transfer, resulting in less utility consumption. Anti-bearding spray guns significantly decrease clogging, allowing for little or no operator intervention during the coating process, decreasing downtime. The removable air plenums are designed to direct the airflow through the tablet bed with virtually no overspray.
The complete range of Labcoat™ systems are equipped with automated controls. A colour touchscreen human machine interface (HMI) is provided for reliable operation. User-friendly controls require minimum operator training. Process recipes can be stored by the system; all process parameters can be recorded and printed. Multi-level security is provided for supervisors, maintenance personnel and operators. Comprehensive sensing and alarm systems protect process quality and provide real time data.
Fastcoat™ Production Tablet Coating Systems
With the Fastcoat™ production series product line, O’Hara Technologies brings to the marketplace high performance, fixed and interchangeable pan tablet coating systems. For over 40 years, O’Hara has been the global market leader specializing in pharmaceutical tablet coating. The Fastcoat™ tablet coater line encompasses years of industry experience, bringing state of the art, user friendly process systems to your facility.
Mounted on our Professional Coating Arm (PCA) with built in solution lines, our anti-bearding spray guns significantly decrease clogging, allowing for little or no operator intervention during the coating process, decreasing downtime. The removable air plenums are designed to direct the airflow through the tablet bed with virtually no overspray. Our fully-perforated drums with 51% open-area provide maximum air flow and high efficiency heat transfer, resulting in less utility consumption. Reverse unloading baffles in all our production tablet coaters allow for effortless discharge at the touch of a button.
A colour touchscreen human machine interface (HMI) is provided for reliable operation. User-friendly controls require minimum operator training. All process parameters can entered into a recipe, recorded and stored, compliant with 21 CFR Part 11. Multi-level security is provided for supervisors, maintenance personnel and operators. Comprehensive sensing and alarm systems protect process quality and provide real time data.
Fastcoat™ Continuous Tablet Coating Systems
For over fifteen years, O’Hara Technologies has been perfecting our Fastcoat™ Continous tablet coating technology, to the point where we are the global leader in pharmaceutical continuous tablet coating. Our continuous coaters significantly shorten production cycle times and improve productivity, while using less GMP floor space and utilities than traditional batch coaters. The nature of continuous coating requires a shallower tablet bed, which leads to less product damage, and allows tablets to pass under the anti-bearding spray nozzles at a higher frequency. As a result, our customers see markedly improved coating uniformity, often at significantly lower weight gains than traditional batch coating. Our patented technology allows for a wide range of production capacities; we offer equipment designed for 75, 500 and 1200 kilograms per hour nominal throughput rates. O’Hara’s Zero Waste recipe control system allows for every tablet to be coated to your specification, from the first to the last. The coater can also be used as a fully automated batch coater, complete with automatically loading, coating and unloading tablets, giving you the ultimate versatility. At last, your pilot, scale-up and production processes can finally be done in one machine, now that your batch size is now determined by time instead of the physical size of the coating pan. Welcome to the future of coating.
Tray Drying Ovens
The compete line of O’Hara tray drying ovens effectively dry pre-mixed wet granulation for further processing into tablets. Other uses for our tray drying ovens include tablet drying and curing. Tray drying ovens provide a much gentler method of drying granulation than other processes, and prevent encapsulation of moisture inside the granules. The ovens are available in a range of sizes to suit your production requirements from 100 to 400 kg.
Each oven is provided with one or multiple rack and transfer cart systems. A single rack holds twenty-four 316L stainless steel trays, each with a capacity of three to five kilograms of wet powder. Perforated trays for increased drying efficiency are also available. The air handling system of the oven has been designed to provide even flow across every tray. Before each oven leaves the factory, it is temperature mapped to ensure consistent temperature across the volume of the oven.
Benefits:
- Oven capacities range from 100 to 400 kg
- Perforated or solid trays
- Heavy duty doors with removable silicone rubber gaskets
- Semi-automatic or fully programmable controls
- Single pass or recirculated process air
- Steam or electric heating
- HEPA filter for 99.99% clean air chamber
- Solvent or aqueous design
- High and low temperature alarms
- 21 CFR Part 11 compliance available
- Humidity control available
Conventional Coating Pans and Systems
For over 40 years, O’Hara has supplied the pharmaceutical, confectionery, and food industry with the highest quality conventional coating pans on the market. Available in multiple sizes, as stand-alone units or in large multi-pan systems our conventional coating pans can be customized to your requirement. The pans are manufactured or spun in stainless steel and are sanitary in design. Standard or sugar spray nozzles, pumps, powder dosing systems, and air handling systems are also available as options.
Laboratory Fluid Bed Processors
O’Hara offers compact, self-contained, fluidized bed processors which are the optimal equipment for research, formulation development and laboratory facilities. With capacities between one to five kg, they are designed to perform drying, granulation, and top or bottom spray coating. All of our fluid beds are plug-and-play, and are ready to operate once connected to electrical power and compressed air. The standard unit housing is constructed entirely of polished stainless steel. The operating panel is a fully enclosed touch screen human machine interface (HMI), for reliable operation. Process recipes can be stored by the system; all process parameters can be recorded and printed. Multi-level security is provided for supervisors, maintenance personnel and operators. Comprehensive sensing and alarm systems protect process quality and provide real time data.
Auxiliary Equipment & Accessories
With over 40 years experience in the pharmaceutical and food industries, our engineering team is qualified to assist you with your facility`s issue. We have successfully integrated upgrades to solution preparation systems, wash-in-place and clean-in-place systems, dust collections systems, air handling systems, and material handling of bulk pharmaceutical powders and tablets.
Retrofits and Used Equipment Systems
By retrofitting existing O’Hara systems we can improve performance, prolong equipment life expectancy and customize systems to your requirements. We keep older equipment relevant by updating components such as spray systems, controls, air handling and exhaust systems. We are able to take a system over 20 years old, and make it good-as-new using our new and improved technology. We also are able to apply our designs and innovation to retrofit equipment supplied by other vendors.
O’Hara also regularly offers used or demo equipment which allows for cost-savings and shorter lead times when compared to a brand-new system. Please contact us for equipment availability.
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